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New partnership showcases subsea inspection tool

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摘要:New partnership showcases subsea inspection tool In what’s being hailed as a “ground-breaking new application,” Norwa...
New partnership showcases subsea inspection tool

In what’s being hailed as a “ground-breaking new application,” Norway’s AGR Group and UK’s flexlife have joined forces to provide a new inspection tool for subsea flexible risers and pipelines. The tool, which has been two years in the making, is designed to help prevent failures of flexible risers and flow lines, thus saving operators time, money, and environmental headaches. 

Aberdeen-based flexlife developed the patented technology to scan flexible risers in situ and detect the occurrence of annulus flooding anywhere along a riser’s length. The company states that this is the first time in the 40-year history of unbonded flexible pipe that this has been achieved. 

AGR Group’s contribution to the tool will be its AGR Neptune system, a remotely operated vehicle (ROV)-based inspection system that was introduced last year by AGR Field Operations. The Neptune is a high-resolution ultrasonic imaging tool that examines external welds and other designated areas of subsea pipelines and tubular structures. AGR states that it is the first technology that can perform both high-resolution wall thickness mapping and time-of-flight diffraction weld inspection via a ROV.


                                 The AGR Neptune fitted to a ROV. 

“The objectives of AGR Field Operations and flexlife are to field the first subsea inspection application that can be used for the reliable, in-situ annulus examination of flexible risers and flowlines for the detection of flooding,” said Age Landro, AGR Field Operations Executive Vice President, in a press statement announcing the partnership. Landro also envisions using this technology to reduce or eliminate hydrocarbon leaks from floating production, storage, and offloading facilities that may arise from in-service failure of flexible risers and flowlines. 

The technology is nondiver reliant, meaning that divers and dive support vessels will not be necessary, which is customary for most external inspections subsea. This promises to reduce inspection costs by approximately two-thirds, according to AGR, and extends operating depths for the tool up to 6000 m, the typical maximum operating range for a ROV. 

Conventional subsea inspection techniques call for external inspection tools used by divers to corroborate internal pigging inspection findings. These tools transmit analog signals, which limits the operating depth due to transmission limitations. The AGR Neptune data, by contrast, are digitized and transmitted to the surface via the ROV umbilical. 

“This is the first time it has been possible to scan any flexible pipe in situ without access to the end fitting, meaning any potential failures can be identified and dealt with more quickly than was possible previously,” said flexlife Director Carl Petter Halvorsen. He said that because Neptune was fast, reliable, and capable of operating at great depths, “the technology can go anywhere in any environment, meaning that the potential cost savings and environmental benefits are immense.” 

The companies are in the process of showcasing the technology at regional oil and gas conferences, including last week’s Offshore Technology Days in Norway and Subsea UK’s conference in London on October 30.

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